Handstanders

Project Overview

Handstanders are open-ended blocks that can stack into many different configurations. With a little imagination, they can become a snail, seahorse, butterflies, ocean waves, and so much more. Handstanders bring play and creativity into everyday life.

Processes/Tools

3D Printing, CNC Milling, CAD and CAM on Fusion 360

Material

Aluminum stock, Brass Stock, Magnets

Design Process

Ideation, 4 rounds of prototyping, CAD, CAM, and machining

Ideation

I mindmapped around the “extreme” prompt, and decided to create an open ended block that has “extreme” versatility. I was originally inspired by legos and modular organic shapes found in nature. After rounds of sketching and experimenting with model clay, I had an idea of the shape I wanted to pursue.

Rapid Prototyping

I rapid prototyped with model clay, 3D printed prototypes, and continuous sketching to refine my idea.

Engineering Drawings

Key Design Decisions

Opportunity for Creativity

• Symmetry 

• 2 colors = more options to play with

Usability

• Magnets create a satisfying snap into place, provide reliability and safety

• Two designs complement each other

Workholding

• Prioritize simplicity

• Designs have parallel vertical walls for clampring workholding

• Same tools for both designs

Reflections

I’m happy with how this project turned out. I loved ideating around which shapes could lead to more options for creativity, and I enjoyed experimenting with the model clay, 3D printed prototypes, and the final handstanders blocks. In terms of production, this project would be better suited for injection molding or 3D printing. Even though I prioritized simplicity through using the same tooling for both blocks, it still had a long machining time.